Tufted Woolen Carpets

Tufted
carpets have made the carpets affordable to common man's pocket. Furthermore
apart from the handmade tufted carpets the process has been fully mechanized
successfully. Tufted carpets have created affability in color, design and
texture. Uneven scapes can becreated with ease. Tufted carpet is produced 15
times faster than woven carpet.
Technique
The tufted woolen carpets are made using special needles called the tufting
guns. They may be hand tufted or machine tufted. A good quality woven fabric
is required as a base. The fabric is selected on the basis of required pile
density. While hand tufting, each pile is tufted individually. Dyed yarns
may be used for tufting at time the tufted carpet is printed.
The base is then coated with latex or some other adhesive on the backside
to anchor the tufts. A secondary backing is needed to add dimensional
stability and mechanical strength to the carpet. The carpet can be given
textured finishes by using pile cutting techniques and patterning
techniques. The mechanized tufting is just like sewing machine with many
needles.
The process is so versatile that from very intricate to very bold patterns
can be created with much more ease than the woven carpets.
Regions
Panipat is main tufted carpets producing center of India. Amritsar and Agra
belt have also developed tufted carpets production to cope up with the
rising demand.